Oil-free Air Division

Содержание

Слайд 2

ZH-Series The unique packaging concept Convenience of the Integrated Packaged Unit

ZH-Series

The unique packaging concept

Convenience of the
Integrated
Packaged Unit

Performances of a


State-of-the-art
Process compressor
Слайд 3

ZH-Series Unique Package Concept

ZH-Series

Unique Package Concept

Слайд 4

COOPER

COOPER

Слайд 5

ZH and TA product range

ZH and TA product range

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TA2000 2 and 3 stages 2.5 – 10.5 bar 130 –

TA2000

2 and 3 stages
2.5 – 10.5 bar
130 – 300 kW
45 –

150 Psig
150- 350 Hp
TAC2000:
Air-cooled unit
Ambient temp. up to 40°C (105 F)
Слайд 7

TA3000 2 – 3 stages 2.5 – 10.5 bar 1500 –

TA3000

2 – 3 stages
2.5 – 10.5 bar
1500 – 2500 kW
45 –

150 Psig
400-800 Hp
Слайд 8

TA6000 2 and 3 stages 2.5 – 10.5 bar 685 –

TA6000

2 and 3 stages
2.5 – 10.5 bar
685 – 1290 kW
45 –

150 Psig
800-1500 Hp
Слайд 9

TA11000 2 – 3 and 4 stages 2.5 – 16 bar

TA11000

2 – 3 and 4 stages
2.5 – 16 bar
900 – 1900

kW
35 – 232 Psig
1250 – 2500 Hp
Слайд 10

Convenience of a packaged unit Complete packaged unit Clear capital cost

Convenience of a packaged unit

Complete packaged unit
Clear capital cost
No costly additions
Easy

installation

Conventional packaged design
Uncomplete machine
Loose delivered items
Costly installation

ZH

Competition

Слайд 11

Lowest Noise level in industry Optional noise hood 68 ... 74

Lowest Noise level in industry

Optional noise hood
68 ... 74 dBA

No silencing

hood available
Typically 82+ dBA

ZH

Competition

Слайд 12

Convenience of packaged unit Complete packaged unit Levelled floor No anchoring

Convenience of packaged unit

Complete packaged unit
Levelled floor
No anchoring system

Conventional packaged unit
Heavy

fundations
Anchoring systems

ZH

Competition

Слайд 13

Clear capital cost The complete package includes Air intake filter and

Clear capital cost

The complete package includes
Air intake filter and silencer
Inlet guide

vanes
Aftercooler
Check valve
Cooling water manifold
Drain traps on all coolers
Compensators on air and
water inlet and outlets
IP23 motor
Control and safety system
integrated modulating blow-off valve
and blow-off silencer
Слайд 14

Conventional package $50’000 adders

Conventional package

$50’000
adders

Слайд 15

Convenience of packaged unit Complete packaged unit AIR INLET SYSTEM MOUNTED

Convenience of packaged unit

Complete packaged unit
AIR INLET SYSTEM
MOUNTED IN PACKAGE

Conventional

packaged unit
LOOSE DELIVERED
MOUNTED BY CUSTOMER ON-SITE
Inlet filter system
Air intake piping
Air intake screen
Air in/out compensators

ZH

Competition

Слайд 16

Convenience of packaged unit INTEGRATED & MOUNTED Low noise Integrated Blow-off

Convenience of packaged unit

INTEGRATED & MOUNTED
Low noise Integrated Blow-off silencer
Piping
No need

for external air
Modulating blow-off valve
Integrated after cooler

LOOSE DELIVERED COMPONENTS
Relying on external instrument air

ZH

COMPETITION

Слайд 17

Auto-Dual & Constant Pressure Control Configurations of TA’s

Auto-Dual & Constant Pressure Control Configurations of TA’s

Слайд 18

Convenience of packaged unit INTEGRATED & MOUNTED Cooling water manifold Water

Convenience of packaged unit

INTEGRATED & MOUNTED
Cooling water manifold
Water in/outlet compensator
Condensate drain

system

LOOSE DELIVERED
MOUNTED ON-SITE

ZH

Competition

Слайд 19

Lasting compressor performance Clearances between impeller and inducer not affected over

Lasting compressor performance

Clearances between impeller and inducer not affected over time

due to coating
Cooler performance not affected due to corrosion-resistant coating

Deterioration of performance with larger clearances due to corrosion
Lower heat removal capacity of coolers due to obstructed cooler tubes

ZH

Competition

Слайд 20

Reliability first with Stainless Steel STAINLESS STEEL Superior corrosion resistance Welded

Reliability first with Stainless Steel

STAINLESS STEEL
Superior corrosion resistance
Welded construction
Water-in-tubes, straight
Rodding with

bundles in-place

COPPER + ALUMINIUM
Carbon steel end plates
Cu + Al > galvanic corrosion
Prone to water leaks
Price adder for SS: $34’000 !
U-bend >> no rodding
Clogging of small tube diameters

ZH

Competition

Слайд 21

Reliability first with quality gears COMPLETE GEAR/PINIONS AGMA Q13 Aircraft quality

Reliability first with quality gears

COMPLETE GEAR/PINIONS
AGMA Q13
Aircraft quality gearing
Increase of reliability
Lower

mechanical forces
Lower noise levels
Reduced gearbox losses
AGMA Q12
Replacement of bull gear and pinions in case one fails
>> very high cost if it happens
>> complicated maintenance

ZH

Competition

Слайд 22

Designed for easy maintenance MICRO SPLIN Disassembly of impeller on-site Micro-splin

Designed for easy maintenance

MICRO SPLIN
Disassembly of impeller on-site
Micro-splin attachment avoids fretting

corrosion

SHRINK FIT (HEAT)
No inspection of bearings on-site
Complete rotor assembly to be returned to factory

ZH

TA2000-3000-6000

Слайд 23

No compromises on reliability ZH Horizontally-split bearings Flexible path radial Thrust

No compromises on reliability

ZH
Horizontally-split bearings
Flexible path radial
Thrust bearings

Cooper TA, I-R Centac
Fixed

geometry bearings
Fixed geometry radial
Thrust collar (rider rings)

Highest stability and reliability
Inspection & replacement on-site

Слайд 24

No comprises on reliability TILTING PAD HORIZONTALLY-SPLIT Maintenance and inspection Thrust

No comprises on reliability

TILTING PAD
HORIZONTALLY-SPLIT
Maintenance and inspection
Thrust bearings for axial forces

FIXED

GEOMETRY BEARING
(Hydro-squeeze)
Thrust collar (rider rings)

ZH

TA2000-3000-6000

Highest stability and reliability
Inspection & replacement on-site

Слайд 25

No comprises on reliability ?? ZH TA 11000 & MSG Why

No comprises on reliability ??

ZH

TA 11000 & MSG

Why not on the

smaller frames if they know that the tilting pad bearings give the best result?
Слайд 26

High speed and Low speed bearings AXIAL FORCES in TWO DIRECTIONS

High speed and Low speed bearings

AXIAL FORCES
in TWO DIRECTIONS
Reliability and

safe design
Sleeve bearings on low speed shaft >> extended lifetime

THRUST COLLARS
ROLLER BEARINGS
Sensitive to varying load/unload cycles
Risk of metal fretting
Large clearance between shroud and impeller
>> higher SER

ZH

TA

Слайд 27

Lasting compressor performance CARBON RING AIR SEAL LABYRINTH OIL SEAL Patented

Lasting compressor performance

CARBON RING AIR SEAL
LABYRINTH OIL SEAL
Patented combination
No external air


Minimal losses

LABYRINTH SEAL
Aluminium labyrinth teeth
Vibrations will damage seal

ZH

TA2000/3000/6000

High leakage rate
Prone to wear

Слайд 28

Designed for easy maintenance MOTOR DRIVEN DEMISTER No external air No

Designed for easy maintenance

MOTOR DRIVEN DEMISTER
No external air
No fumes leaking to

atmosphere

EJECTOR TYPE VACUUM
visible oil spill to atmosphere
25 m³/h (15 cfm) instrument air permanent consumption

ZH

TA2000-3000-6000

Слайд 29

INGERSOLL-RAND

INGERSOLL-RAND

Слайд 30

Ingersoll Rand - Centac Models

Ingersoll Rand - Centac Models

Слайд 31

Product range ZH RANGE

Product range

ZH RANGE

Слайд 32

Product range

Product range

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CENTAC Product naming 50 Cycles 3ACII Frame size C Centac 255

CENTAC Product naming

50 Cycles
3ACII Frame size
C Centac
255 255 im³/min
M Motor driven
X 50 Hz
3 3 stages

60 cycles
3ACII Frame size
C Centac
90 90x

100 icfm
M Motor driven
3 3 stages
Слайд 34

Convenience of a packaged unit Complete packaged unit Clear capital cost

Convenience of a packaged unit

Complete packaged unit
Clear capital cost
No costly additions
Easy

installation

Conventional packaged design
Uncomplete machine
Loose delivered items
Costly installation

ZH

I-R CENTAC

Слайд 35

Lowest Noise level in industry ZH Optional noise hood 68 ...

Lowest Noise level in industry

ZH
Optional noise hood
68 ... 74 dBA

Competition
No silencing

hood available
Typically 82+ dBA
Слайд 36

Convenience of packaged unit Complete packaged unit Levelled floor No anchoring

Convenience of packaged unit

Complete packaged unit
Levelled floor
No anchoring system

Conventional packaged unit
Heavy

fundations
Anchoring systems

ZH

Competition

Слайд 37

Clear capital cost The complete package includes Air intake filter and

Clear capital cost

The complete package includes
Air intake filter and silencer
Inlet guide

vanes
Aftercooler
Check valve
Cooling water manifold
Drain traps on all coolers
Compensators on air and
water inlet and outlets
IP23 motor
Control and safety system
integrated modulating blow-off valve
and blow-off silencer
Слайд 38

Standard Scope of Supply Includes: Built in lubrication and cooling systems

Standard Scope of Supply Includes:
Built in lubrication and cooling systems

Flanged mounted motor
Control system
Single point flanged connections for air and water
Single point power connection for low voltage motors
Inlet air filter & by-Pass silencer shipped loose, to be mounted separately

Options:
Silencing canopy 75 dB(A), adder $9,000
Inlet guide vanes, adder $8,000
Cu-Ni cooler bundle tubes, adder $4,000

Centac CV2

Слайд 39

Standard Scope of Supply Includes: Built in lubrication and cooling systems,

Standard Scope of Supply Includes:
Built in lubrication and cooling systems,

including aftercooler
Foot mounted motor
Control system
Inlet air filter & by-Pass silencer shipped loose, to be mounted separately

Options:
Silencing canopy, adder $12,000
Inlet guide vanes, adder $10,000
Cooling water manifold, adder $6,000
Copper-nickel cooler bundle tubes, adder $5,000

Centac C950

Слайд 40

Standard Scope of Supply Includes: Built in lubrication and cooling systems,

Standard Scope of Supply Includes:
Built in lubrication and cooling systems,

including aftercooler
Foot mounted motor
Control system
Inlet air filter & by-Pass silencer shipped loose, to be mounted separately

Options:
Silencing canopy, adder $15,000
Inlet guide vanes, adder $16,000
Cooling water manifold, adder $8,000
Copper-nickel cooler bundle tubes, adder $7,000

Centac 3CII

Слайд 41

Convenience of packaged unit Complete packaged unit AIR INLET SYSTEM MOUNTED

Convenience of packaged unit

Complete packaged unit
AIR INLET SYSTEM
MOUNTED IN PACKAGE

Conventional

packaged unit
LOOSE DELIVERED
MOUNTED BY CUSTOMER ON-SITE
Inlet filter system
Air intake piping
Air intake screen
Air in/out compensators

ZH

Competition

Слайд 42

Convenience of packaged unit INTEGRATED & MOUNTED Low noise Integrated Blow-off

Convenience of packaged unit

INTEGRATED & MOUNTED
Low noise Integrated Blow-off silencer
Piping
No need

for external air
Modulating blow-off valve
Integrated after cooler

LOOSE DELIVERED COMPONENTS
Relying on external instrument air

ZH

Competition

Слайд 43

Convenience of packaged unit INTEGRATED & MOUNTED Cooling water manifold Water

Convenience of packaged unit

INTEGRATED & MOUNTED
Cooling water manifold
Water in/outlet compensator
Condensate drain

system

LOOSE DELIVERED
MOUNTED ON-SITE

ZH

Competition

Слайд 44

Gearbox configuration HORIZONTALLY-split gearbox PROCESS REQUIREMENT Reliable Easy inspection & maintenance

Gearbox configuration

HORIZONTALLY-split gearbox
PROCESS REQUIREMENT
Reliable
Easy inspection & maintenance

Integration of gearbox and donut

coolers
More high-speed rotation components

ZH

I-R CENTAC

1

3

2

WEAK POINT

Слайд 45

High speed and Low speed bearings AXIAL FORCES in TWO DIRECTIONS

High speed and Low speed bearings

AXIAL FORCES
in TWO DIRECTIONS
Reliability and

safe design
Sleeve bearings on low speed shaft >> extended lifetime

THRUST COLLAR
in ONE direction
Sensitive to varying load/unload cycles >> only CPC
Risk of metal fretting

ZH

I-R CENTAC

Слайд 46

Designed for easy maintenance HORIZONTALLY-split Gearbox and bearings Inspection of internal

Designed for easy maintenance

HORIZONTALLY-split
Gearbox and bearings
Inspection of internal parts:
2 ½

hours
PROCESS REQUIREMENT

VERTICALLY-split gearbox
Inspection bearings: 30 hours !
High maintenance cost
Only AGMA Q11/Q12

ZH

I-R CENTAC

Extremely high service cost

Слайд 47

Reliability first with quality gears COMPLETE GEAR/PINIONS AGMA Q13 Highest quality

Reliability first with quality gears

COMPLETE GEAR/PINIONS
AGMA Q13
Highest quality in industry
Increase of

reliability
Lower mechanical forces
Lower noise levels
Reduced gearbox losses
AGMA Q12
Replacement item

ZH

Competition

Слайд 48

Designed for easy maintenance MICRO SPLIN Disassembly of impeller on-site Micro-splin

Designed for easy maintenance

MICRO SPLIN
Disassembly of impeller on-site
Micro-splin attachment avoids fretting

corrosion

POLYGONE SHRINK FIT + BOLT
Difficult to (dis)assemble
High risk of fretting

ZH

I-R CENTAC

Слайд 49

Designed for easy maintenance FIXED GEOMETRY Less stable Low frictional losses

Designed for easy maintenance

FIXED GEOMETRY
Less stable
Low frictional losses
Low manufacturing cost
Sensitive to

oil quality
Very small tolerances
to maintain stability during start-up
Complete compressor disassembly required for inspection or replacement

ZH

I-R CENTAC

TILTING PAD
HORIZONTALLY-SPLIT
Maintenance and inspection
Thrust bearings for axial forces

Highest stability and reliability
Inspection & replacement on-site

Слайд 50

No dependence on external air ZH I-R CENTAC Carbon rings for

No dependence on external air

ZH

I-R CENTAC

Carbon rings
for oil and air

seal

Seal air required
to ensure oil-free air

CARBON RING AIR SEAL
LABYRINTH OIL SEAL
Patented combination
Double protection
No external air
Minimal losses

Слайд 51

Reliability first with Stainless Steel STAINLESS STEEL Superior corrosion resistance Welded

Reliability first with Stainless Steel

STAINLESS STEEL
Superior corrosion resistance
Welded construction
Water-in-tubes, straight
Rodding with

bundles in-place

COPPER
Both for tubes & fins
Fins: copper with solder coating
Cu + Al > galvanic corrosion
Prone to water leaks
Air-in-tubes
Chemical cleaning, no rodding

ZH

I-R CENTAC

Слайд 52

Designed for easy maintenance COPPER Coolers are consumable parts Chemical cleaning

Designed for easy maintenance

COPPER
Coolers are consumable parts
Chemical cleaning
Corrosed internals
Stainless steel extremely

expensive option
Copper Nickel optionally

ZH

I-R CENTAC

Cooler performance not affected due to corrosion-resistant coating
Clearances between impeller and inducer not affected over time due to coating

WEAK POINT

Слайд 53

Designed for easy maintenance HORIZONTALLY-split gearbox Only 250 l Operating life

Designed for easy maintenance

HORIZONTALLY-split gearbox
Only 250 l
Operating life time over 2

years with sampling after the second year
Increased uptime, reduced downtime

OIL TANK OIL QUANTITIES
Oil containging frame
400 l oil
Expensive oil
Operating life time 2 years

ZH

I-R CENTAC

Designed for service revenues

Слайд 54

Designed for easy maintenance MOTOR DRIVEN DEMISTER No external air No

Designed for easy maintenance

MOTOR DRIVEN DEMISTER
No external air
No fumes leaking to

atmosphere

CARTRIDGE
visible oil spill to atmosphere

ZH

I-R CENTAC

Слайд 55

Efficient operation with IGV INLET GUIDE VANES (IGV) save 9% of

Efficient operation with IGV

INLET GUIDE VANES (IGV)
save 9% of energy
Redirecting

the flow path by pre whirling
Increased turndown
Efficient control in case closely positioned to the first impeller

THROTTLE VALVE
Higher energy consumption and smaller turndown
throttling the flow increase pressure drops
>> money down the drain
IGVs on Centac not effective due to location

ZH

I-R CENTAC

Слайд 56

Capacity control Inlet throttle valve Standard Inlet throttle valve pneumatic actuator

Capacity control

Inlet throttle valve

Standard Inlet throttle valve
pneumatic actuator requires externally-provided instrument

air at 60-90 psig (4- 6 bar)
Waste of energy at part load up to 9% compared to inlet guide vanes
Слайд 57

Capacity control Optional inlet Guide Vanes are not effective as the

Capacity control

Optional inlet Guide Vanes are not effective as the distance

to the first stage is too large
$6,000 to 12,000 depending on machine size

Optional
Inlet Guide Vanes (IGV)

Слайд 58

No dependence on external air ELECTRICAL ACTUATORS No dependence on external

No dependence on external air

ELECTRICAL ACTUATORS
No dependence on external air supply
On

IGV and Blow-off valve

PNEUMATIC ACTUATORS
Machine trips due to failure in supply of instrument air

ZH

I-R CENTAC

Слайд 59

Aftercooler Cooling Water Manifold Check Valve Blow-off Valve Blow-off Silencer Control

Aftercooler

Cooling Water Manifold

Check Valve

Blow-off Valve

Blow-off Silencer

Control Valve

Inlet Filter/Silencer

Anchor Bolts Special Foundation

Inlet Compensator

Outlet

Compensator

Additional Piping

External Buffer Air

UNIQUE
COMPLETE
SOLUTION

CREATING CUSTOMER’S ADDED VALUE

Competitor’s Puzzle

ZH SERIES