Sichuan Liuhe Forging Co., Ltd. Manufacturer of High Quality Special Steel. www.lhforging.com

Июль 26, 2022

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Sichuan Liuhe Forging Co., Ltd. Manufacturer of High Quality Special Steel. www.lhforging.com

Содержание

2. Brief Introduction Application of High Quality Special Steel Process and Equipments Technical Research 1
3. 1. Brief Introduction 2 The company is established in April, 2004 in Jiangyou, Sichuan with the
4. 3 Brief Introduction
5. Brief Introduction National High-Tec. Enterprise Gas Turbine Enterprise Alliance of Sichuan Province in 2014 Research Base
6. 5 Vocation Health & Safety Management System: GB/T 28001-2011（OHSAS 18001：2007） Environmental Management System: GB/T 24001-2004（idt ISO
7. 2. Application of High Quality Special Steel 6
8. Application Blades, strengthening rings applied for supercritical and ultra-supercritical units and nuclear power steam turbines,forgings for
9. Main products and application: Thermal power Steam turbines Nuclear power Gas turbines Blades,bolts, stiffening rings for
10. Product Photos 9 Application
11. Product Photos 10 Application
12. Product Photos 11 Application
13. Product Photos 12 Application
14. Packing Photos 13 Application
15. Product Photos 14
16. Product Photos 15 Application
17. Product Photos 16 Application
18. Product Photos 17 Application
19. Product Photos 18 Application
20. Product Photos 19 Application
21. Product Photos 20 Application
22. Application Finished Blades & Machined Parts 21
23. Product Photos 22 Application
24. Product Photos 23 Application
25. Packing Photos 24 Application
26. Tangential supporting forgings Middle and small forgings: Small rotors, stiffening rings, fastening rings, tangential supporting plates,
27. 3. Process and Equipments 26
28. Process and Equipments Typical process chart 27
29. Process and Equipments Since 2016, the company began to upgrade the present equipments for the aviation,
30. Process and Equipments 29
31. (Heat treatment & machining) Process and Equipments 30
32. Process and Equipments 31
33. Process and Equipments Newly installed 6MT VIM 32 Under installation After instalation
34. Process and Equipments Secondary remelting Equipments 33 Ordinary ESR furnaces: 5MT Inert gas ESR: 6MT 12MT
35. Process and Equipments 2000MT FORGING PRESS 34
36. Process and Equipments 6000MT forging press 35
37. Process and Equipments Flexible rolling mill(induction heated) 36
38. Process and Equipments Heat treatment furnaces 37
39. Test Equipements 1 38 Process and Equipments
40. Test Equipements 2 39 Process and Equipments
41. Process and Equipments Products and size range 40 Delivery condition: Hot working, Annealed, Quenched and tempered;
42. Process and Equipments 41 Capability: 1) Melting: 60,000MT (one cycle melting); 30,000MT (ESR) 2) Machining: 50,000MT
43. 4. Technical Development 42
44. Participated in the drafting and revision of national standards: Second revision unit of ‘Steam Blade Materials’
45. For supercritical, ultra-supercritical unit, nuclear power units and gas turbines: Acting as the leading role in
46. Technical Development 45
47. Austenitic stainless steel with higher alloy from ordinary grades to duplex stainless steel Tool steel: Tool
48. Superalloy, corrosion-resistant alloy and precision alloy: 47 Technical Development
49. Technical Development 48 Orientation of key technical development in the next 5 years
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Слайд 2

Brief Introduction
Application of High Quality Special Steel
Process and Equipments

Technical Research

Слайд 3

1. Brief Introduction
2
The company is established in April, 2004 in

Jiangyou, Sichuan
with the registered capital of USD13 Million. Its fixed asset equals USD230 Million with the total occupies area of 296,000 M2 and 823
staffs. Its sales income in 2017 is USD96 Million. The company is a
mixed ownership enterprice with state shares.
The company is mainly engaged in the production of high quality stainless steel, heat-resistant steel, superalloy, precision alloy forged products, forgings and machined parts.
Research Base of Blade Materials Used for Steam Turbine Units.

Слайд 4

3
Brief Introduction

Слайд 5

Brief Introduction
National High-Tec. Enterprise
Gas Turbine Enterprise Alliance of Sichuan

Province
in 2014
Research Base of Blade Materials Used for Steam Turbine Units

Слайд 6

5
Vocation Health & Safety Management System:
GB/T 28001-2011（OHSAS 18001：2007）
Environmental Management

System:
GB/T 24001-2004（idt ISO 14001:200
Test Center: CNAS Approved

Слайд 7

2. Application of High Quality Special Steel
6

Слайд 8

Application
Blades, strengthening rings applied for supercritical and ultra-supercritical units

and nuclear power steam turbines,forgings for bolts
Top grade heat-resistant, corrosion-resistant special steel, superalloy, corrosion-resistant alloy, precision alloy

Superior forged alloy and tool steel round bars & blocks

High Quality Special Steel Manufacturer

Слайд 9

Main products and application:
Thermal power
Steam turbines
Nuclear power
Gas turbines
Blades,bolts,

stiffening rings for sprayers

Application

Слайд 10

Product Photos
9
Application

Слайд 11

Product Photos
10
Application

Слайд 12

Product Photos
11
Application

Слайд 13

Product Photos
12
Application

Слайд 14

Packing Photos
13
Application

Слайд 15

Product Photos
14

Слайд 16

Product Photos
15
Application

Слайд 17

Product Photos
16
Application

Слайд 18

Product Photos
17
Application

Слайд 19

Product Photos
18
Application

Слайд 20

Product Photos
19
Application

Слайд 21

Product Photos
20
Application

Слайд 22

Application
Finished Blades & Machined Parts
21

Слайд 23

Product Photos
22
Application

Слайд 24

Product Photos
23
Application

Слайд 25

Packing Photos
24
Application

Слайд 26

Tangential supporting forgings
Middle and small forgings:
Small rotors, stiffening rings, fastening

rings, tangential supporting plates,
diaphragms
Precision alloy rings for aviation field: 4J32
GH 600 tubeplates for chemical industry; 17-4 forgings for impellers

Forging of 1Cr10Mo1NiWVNbN rotors

Forging of GH600 tubeplates

Stiffening rings (Co3W2)

Forged rings (4J32)

5 Forged rings (C422)

Application

Слайд 27

3. Process and Equipments
26

Слайд 28

Process and Equipments
Typical process chart
27

Слайд 29

Process and Equipments
Since 2016, the company began to upgrade the

present equipments for the
aviation, gas turbine and superior tool steel projects with the total investment
of around USD130 million:
Melting:
1）Casting system: automatic casting car imported from Inteco, Austria;
2) Inert gas ESR FURNACES：
6MT*1: Manufactured by Consarc;
2MT*1；
3) VIM: 6MT *1 (Made by Consarc, USA);
4) VAR：6MT*1 (Made by Consarc, USA);
12MT*1 (Made by Consarc, USA);
Working:
1) 50/55 MN forging press imported from SMS, Germany
2) Rolling mill for round bars and flat bars;
Testing:
1) NDT Auto-Testing Line for round bars (Under discussion)
2) ICP spectrometry;
3) SEM (scanning electronic microscope）

Слайд 30

Process and Equipments
29

Слайд 31

(Heat treatment & machining)
Process and Equipments
30

Слайд 32

Process and Equipments
31

Слайд 33

Process and Equipments
Newly installed 6MT VIM
32
Under installation
After instalation

Слайд 34

Process and Equipments
Secondary remelting Equipments
33
Ordinary ESR furnaces: 5MT
Inert gas ESR:

6MT

12MT VAR

Слайд 35

Process and Equipments
2000MT FORGING PRESS
34

Слайд 36

Process and Equipments
6000MT forging press
35

Слайд 37

Process and Equipments
Flexible rolling mill(induction heated)
36

Слайд 38

Process and Equipments
Heat treatment furnaces
37

Слайд 39

Test Equipements 1
38
Process and Equipments

Слайд 40

Test Equipements 2
39
Process and Equipments

Слайд 41

Process and Equipments
Products and size range
40
Delivery condition: Hot working, Annealed,

Quenched and tempered;
Surface: Forging (rough machined), Blades (finish machined, Round bars (peeled/ rough turned).

Слайд 42

Process and Equipments
41
Capability:
1) Melting: 60,000MT (one cycle melting); 30,000MT

(ESR)
2) Machining: 50,000MT
3）Heat treatment:25,000MT
4）Finish machining of blades: 30,000 pieces
Features:
1) Full process: Raw material, melting, ESR, forging, rolling, heat treatment,
machining;
2) High alloy, high value added;
3）Specific applications;
4）Easily arranged for small quantity and big lots
5) Outsourcing ability

Capability and Features of High Quality Special Steel

Слайд 43

4. Technical Development
42

Слайд 44

Participated in the drafting and revision of
national standards:
Second revision unit

of ‘Steam Blade Materials’
‘Stainless steel for nuclear steam turbines’
Drafting unit of national standard of ‘Duplex stainless steel’
Five national tool steel specifications.

Technical research

成都理工大学硕士博士生工作站
授牌仪式

Technical Development

Слайд 45

For supercritical, ultra-supercritical unit, nuclear power units and gas turbines:
Acting

as the leading role in the localization of blade materials

Technical Development

Слайд 46

Technical Development
45

Слайд 47

Austenitic stainless steel with higher alloy from ordinary grades

to
duplex stainless steel

Tool steel: Tool steel round bars and blocks for export:
D2,H13, SKD 11, SKD 61, A2, A8, S7,1.2379, 1.2344, 1.2343,
1.2767,1.2083,1.2390, M2, 4Cr13, NAK80, FS136, etc.

Technical Development

Слайд 48

Superalloy, corrosion-resistant alloy and precision alloy:
47
Technical Development

Слайд 49

Technical Development
48
Orientation of key technical development in the next 5

years

Sichuan Liuhe Forging Co., Ltd. Manufacturer of High Quality Special Steel. www.lhforging.com

Содержание

Brief Introduction Application of High Quality Special SteelProcess and Equipments

1. Brief Introduction2The company is established in April, 2004 in

3 Brief Introduction

Brief IntroductionNational High-Tec. Enterprise Gas Turbine Enterprise Alliance of Sichuan

5Vocation Health & Safety Management System: GB/T 28001-2011（OHSAS 18001：2007）Environmental Management

2. Application of High Quality Special Steel6

Application Blades, strengthening rings applied for supercritical and ultra-supercritical units

Main products and application:Thermal power Steam turbinesNuclear power Gas turbines Blades,bolts,

Product Photos9 Application

Product Photos10 Application

Product Photos11 Application

Product Photos12 Application

Packing Photos13 Application

Product Photos14

Product Photos15 Application

Product Photos16 Application

Product Photos17 Application

Product Photos18 Application

Product Photos19 Application

Product Photos20 Application

ApplicationFinished Blades & Machined Parts21

Product Photos22 Application

Product Photos23 Application

Packing Photos24 Application

Tangential supporting forgingsMiddle and small forgings: Small rotors, stiffening rings, fastening

3. Process and Equipments26

Process and Equipments Typical process chart27

Process and EquipmentsSince 2016, the company began to upgrade the

Process and Equipments29

(Heat treatment & machining) Process and Equipments30

Process and Equipments31

Process and EquipmentsNewly installed 6MT VIM32Under installationAfter instalation

Process and EquipmentsSecondary remelting Equipments33Ordinary ESR furnaces: 5MTInert gas ESR:

Process and Equipments2000MT FORGING PRESS34

Process and Equipments6000MT forging press35

Process and EquipmentsFlexible rolling mill(induction heated)36

Process and EquipmentsHeat treatment furnaces37

Test Equipements 1 38 Process and Equipments

Test Equipements 239 Process and Equipments

Process and EquipmentsProducts and size range40Delivery condition: Hot working, Annealed,

Process and Equipments41Capability: 1) Melting: 60,000MT (one cycle melting); 30,000MT

4. Technical Development42

Participated in the drafting and revision of national standards:Second revision unit

For supercritical, ultra-supercritical unit, nuclear power units and gas turbines: Acting

Technical Development45

Austenitic stainless steel with higher alloy from ordinary grades

Superalloy, corrosion-resistant alloy and precision alloy:47 Technical Development

Technical Development48Orientation of key technical development in the next 5

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Tangential supporting forgings
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3. Process and Equipments
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Process and Equipments
Typical process chart
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Process and Equipments
Since 2016, the company began to upgrade the

Process and Equipments
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Process and Equipments
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Process and Equipments
Newly installed 6MT VIM
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Under installation
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Process and Equipments
Secondary remelting Equipments
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Ordinary ESR furnaces: 5MT
Inert gas ESR:

Process and Equipments
2000MT FORGING PRESS
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6000MT forging press
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Process and Equipments
Flexible rolling mill(induction heated)
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Participated in the drafting and revision of
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For supercritical, ultra-supercritical unit, nuclear power units and gas turbines:
Acting

Technical Development
45

Superalloy, corrosion-resistant alloy and precision alloy:
47
Technical Development

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Orientation of key technical development in the next 5