Space Cargoes Low-Cost Delivery Method Orbitron Project Alexander Mayboroda AVANTA Consulting

Содержание

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Space Cargoes Delivery Problems Prices to deliver cargo into space are

Space Cargoes Delivery Problems

Prices to deliver cargo into space are high.

The cost of satellite launching to geostationary orbit (GEO) amounts to $50 000 USD/kg.
It is necessary for business development of space to reduce prices to 5-10% of current ones.
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Space Cargoes Delivery Problems To reduce prices it is essential for

Space Cargoes Delivery Problems

To reduce prices it is essential for the

planet protection from various space menaces.
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Market Prospects Launching services market is growing. In 2013 the make

Market Prospects

Launching services market is growing. In 2013 the make size

reached $5.4 billon*.
In case of unit cost reduction by 10 times, annual profits of launching companies will amount to $ 5 billion.
*) According to Satellite Industry Association (SIA) information on telecommunication, space and satellite industries revenues between 2001 and 2013.
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General Direction to Solve the Problem Attempts to solve the problem

General Direction to Solve the Problem

Attempts to solve the problem are

aspirations to create reusable space vehicles and to reduce prices by decreasing spacecraft depreciation & amortization expenses.
Unfortunately, such projects are long overdue; and single use rockets (expendable spacecraft) are still being launched.
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Solution The ORBITRON Project solves the problem of reusable space vehicles creation.

Solution

The ORBITRON Project solves the problem of reusable space vehicles creation.

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Solution The prototype project is an US patent (US4775120 & US5199671),

Solution

The prototype project is an US patent (US4775120 & US5199671), unimplemented

because of the spacecraft huge mass of 40 000 tons.
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Solution The solution we propose reduces the mass of the American prototype to feasible.

Solution

The solution we propose reduces the mass of the American prototype

to feasible.
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Orbitron, Orbital Substance Collector (OSC) The developed space vehicle system consists

Orbitron, Orbital Substance Collector (OSC)

The developed space vehicle system consists of

two parts:
The first part is an aerospace (land based) part based on suborbital rockets;
The second part is an orbital cargo satellite collector.

Cargo is hoisted by suborbital rockets and then is ejected in front of the orbital collector.
As a result of shock collision inside the collector, the portion of cargo accelerates up to the speed of the collector itself.
After its kinetic energy is restored, the collector receives the next portion of cargo.

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Orbitron, Orbital Substance Collector (OSC) The developed spacecraft differs from the

Orbitron, Orbital Substance Collector (OSC)

The developed spacecraft differs from the American

prototype in the way cargo portions arrive into the collector gradually not simultaneously as a whole like in the prototype.
To achieve this, Mylar film 2 micron thick and up to 8 000 meters long covered with special substances is used.
As a result, shock impact on the collector is diminished and its mass can be reduced from 40 000 tons to 1-4 tons.
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Orbitron, Orbital Substance Collector (OSC) Planet-Orbit basic model for the Earth.

Orbitron, Orbital Substance Collector (OSC)

Planet-Orbit basic model for the Earth.
Planet-Orbit basic

model for the Moon
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Orbitron, Orbital Substance Collector (OSC) Additional model Orbit-Orbit

Orbitron, Orbital Substance Collector (OSC)
Additional model
Orbit-Orbit

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Earth-Orbit System Basic model of the Earth-Orbit system: dV=8 000 m/sec.

Earth-Orbit System

Basic model of the Earth-Orbit system: dV=8 000 m/sec.
Starting mass

of suborbital rocket: 1 000 kg.
Orbital collector mass: 3 600 kg.
Electric capacity of the collector: 0.5 MW
Annual cargo traffic: 29 000 kg.
Launch pad and reusable space vehucle cost: $ 2 million per unit.
Orbital collector cost: $ 36 million.
The cost of the set of one collector and two launch pads: $ 40 million.
Unit delivery cost: $ 600 / kg.
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Orbit-Orbit System Additional model of the Orbit-Orbit system: dV=2 000 m/sec.

Orbit-Orbit System

Additional model of the Orbit-Orbit system: dV=2 000 m/sec.
Orbital collector

mass: 1 000 kg.
Electric capacity of the engine system: 0.01 MW (!)
Annual cargo traffic: 11 000 kg.
Orbital collector cost: $ 10 million.
Unit delivery cost: $ 180 / kg plus the cost of delivery to LEO.
Economic effect: price reduction for delivery from LEO to geotransitional orbit from
$ 10 000 -20 000 to $ 180 / kg.
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Non-Rocket Atmosphere-Orbit System Two-collector system on prograde and retrograde (reverse) orbits

Non-Rocket Atmosphere-Orbit System

Two-collector system on prograde and retrograde (reverse) orbits that

exchange cargoes for periodic submerging into dense atmosphere.
Total mass of the two orbital collectors: 3 600 kg.
Electric capacity of the collector engine unit: 0.5 MW
Annual cargo traffic: 15 000 kg /year.
Life cycle: 5 years.
Orbital collector set cost: $ 36 million.
Unit cost to collect atmospheric oxygen and nitrogen: $ 500 / kg.
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Non-Rocket Atmosphere-Orbit System»

Non-Rocket Atmosphere-Orbit System»

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Moon-Orbit System Basic model of the Moon-Orbit system: dV=1 680 m/sec.

Moon-Orbit System

Basic model of the Moon-Orbit system: dV=1 680 m/sec.
Mechanical catapult

mass: 200 kg.
Orbital collector mass: 1 800 kg.
Electric capacity of the collector: 0.03 MW
Magnesium and calcium usage in electric propulsion motor: 1 000 kg / year.
Annual cargo traffic: 29 000 kg /year (3 000 captures by 10 kg portion).
Launcher cost: $ 20 million per unit.
Orbital collector cost: $ 90 million.
The cost of the set of one collector and two launch pads and two catapults:
$ 130 million.
Unit delivery cost: $ 900 / kg.
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Orbit-Moon System Mass-dimensions characteristics of American prototype and the new developed

Orbit-Moon System

Mass-dimensions characteristics of American prototype and the new developed moon

collector for high-speed substance flows.
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Orbit-Moon System Absorbed substance flow speed: dV=1680…3000 m/sec. Substance flow forms:

Orbit-Moon System

Absorbed substance flow speed: dV=1680…3000 m/sec.
Substance flow forms: Mylar bands

coated with solid substances and kapton tubes with liquid substances.
Absorbed cargoes: carbon, hydrogen, nitrogen, chlorine, fluoride, oxygen, potassium, aluminum compounds, etc.
Per-second substance inflow: 10 kg / sec.
Collector working resource: about 3 hours (10 000 seconds).
Dry mass of the stationary collector – 1 000 kg.
Cargo mass intake throughout the life cycle – 100 000 kg (10 000 captures by portions of 10 kg each).
Cost of stationary collector: $ 10 million.
Unit cost to deliver cargoes: $ 1 000 / kg
Economic efficiency: price reduction for delivery from low lunar orbit to the Moon surface from $20 000 – 50 000 / kg to $ 1 000 / kg.
When earth hydrogen is used to produce regolith rocket fuel, its cost at the base will be $6000 / kg (excluding the cost of technical blocks’ depreciation & amortization).
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Moon-Earth System Orbitron Moon and Earth joined systems use potential and

Moon-Earth System

Orbitron Moon and Earth joined systems use potential and kinetic

energy stocks of the Earth and the Moon. The energy is produced by active gravitation maneuver (Oberth effect).
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Resources for Suborbital Subsystem and Orbital Collector Suborbital rockets, alternatively to

Resources for Suborbital Subsystem and Orbital Collector

Suborbital rockets, alternatively to space

rockets, survive the first launch and are reusable for 200-1 000 launches.
In the project we use the solution that allows reusing suborbital rockets from 1 000 to 6 000 launches: temperature in combustion chamber does not exceed 1 250 K.
The orbital collector engines of NEXT or VASIMR type possess long life cycle of about 50 000 hours or 5.5 years.
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Resources for Suborbital Subsystem and Orbital Collector Heat protection of rocket

Resources for Suborbital Subsystem and Orbital Collector

Heat protection of rocket stages

excluding its first stage is executed similar to that of X-20 Dyna-Soar rocketplane with radiative cooling made of refractory metals and alloys (molybdenum, zirconium, rhenium-niobium alloy Rene 41) without ablation or heat-absorbing ceramic coating.
This type of heat protection ensures minimal time for its routine maintenance after the landing of suborbital rocket and its long life cycle.
Due to the extended repair interval for heat protection and the engine, the launch frequency for the suborbital rocket is from four to eight launches per day.
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Resources for Suborbital Subsystem and Orbital Collector Analogue to the Bullet

Resources for Suborbital Subsystem and Orbital Collector

Analogue to the Bullet Catcher

orbital collector.
Bullet traps do not deform bullets: dV up to 1100 m/sec; Kevlar deceleration environment resource is 10 000 shots.
Bullet traps of solid deceleration are filled with water/sand and prove to have practically unlimited life cycle; their dV lies between 8 000 and 11 000 m/sec.
To prevent emergency collisions Armour Screen is used; it is made of such materials the sound speed of which is between 13 000 and 18 000 м/с.
The 3D printer on board compensates Armour Screen erosion.
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Types of Cargoes The collector can receive cargoes of only raw

Types of Cargoes

The collector can receive cargoes of only raw material

type that are not destroyed by impact acceleration.
However, most cargoes delivered into space are not spacecraft but rocket fuel to set them into the final orbit.
Up to 80% of the spacecraft’s weigh is the mass of its fuel. Therefore, the proposed space vehicle system will have many types of cargoes.
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Types of Cargoes In addition to fuel, such substances as aluminum,

Types of Cargoes

In addition to fuel, such substances as aluminum, titanium,

carbon, silicon and other necessary substances are to be transported into space to produce spare parts and units for spacecraft in the framework of AMAZE program.
European Space Agency (ESA) has launched AMAZE program to apply 3D printing technology for production of metallic parts and units for spacecraft, airplanes and thermonuclear reactors;
ESA has invested about € 20 million into R&D to create AMAZE 3D Printing Technology.
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Orbitron Technology Business Opportunities The technology implementation allows its users to

Orbitron Technology Business Opportunities

The technology implementation allows its users to create:
A

chain of space fueling stations to fuel inter-orbital boosters and tugs;
A chain of orbital platforms with 3D printers to produce spare parts and units for spacecraft.
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Patents Method and system for delivering cargoes into space. US 8882047

Patents

Method and system for delivering cargoes into space. US 8882047 B2.


Status: Grant of patent is intended
Method for delivering cargoes into space and a system for implementation of same. EP2390188
Status: Grant of patent is intended (Great Britain, Germany, France).
Способ доставки грузов в космос и система его осуществления. Patent of Russia RU2398717
Способ доставки грузов в космос и система его осуществления. Patent of Eurasia Patent Organization 017577
Спосіб доставки вантажів в космос і система його здійснення. Patent of the Ukraine 99230
Способ энергообеспечения космических аппаратов-накопителей. Patent of Russia RU2451631
Energy supply method for spacecrafts-accumulators. Patent application pending US 2013/0233974 A1
Method and system for feeding jet engines. Patent application pending US 2014/0326832 A1
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Patents

Patents

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Sales and Marketing

Sales and Marketing

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Sales and Marketing Estimated revenue for licensees and franchisees when trading

Sales and Marketing

Estimated revenue for licensees and franchisees when trading the

following goods (in USD per year):
Rocket fuel of 300 tons: $0.9 billion/year;
Technological materials of 100 tons: $0.3 billion/year;
Semiconductors of 400 tons: $1.2 billion/year.
Investors’ Revenue:
License vending in the USA, EU and Russia;
Franchising in “space club” countries;
Royalties;
Founder’s profit when a joint stock company is created after seed investment stage is over.
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Market segments Launch Services market: $ 5 billion / year; Spacecraft

Market segments

Launch Services market: $ 5 billion / year;
Spacecraft and satellites

production market, spacecraft being produced on the orbit using AMAZE program: $16 billion/year
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Market segments Photoelectric converters market: $ 100 billion / year; Including

Market segments

Photoelectric converters market:
$ 100 billion / year;
Including thin-film

solar batteries:
$25 billion / year.
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Market segments Raw material supply market for satellite solar power station

Market segments

Raw material supply market for satellite solar power station construction

in the framework of the Japanese Solarbird program: $24 billion.
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Market segments Material delivery market to construct and maintain Lunar Base

Market segments

Material delivery market to construct and maintain Lunar Base in

the framework of the Russian program (patents granted until 2030):
Construction: $ 40 billion
Supplies to the base: $ 4-15 billion / year.
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Competitors Shackleton Energy Company, USA, working on water-production technologies on the

Competitors

Shackleton Energy Company, USA, working on water-production technologies on the Moon

to produce oxygen and hydrogen to sell them via orbital fueling stations.
PHARO start-up, USA, developing PROFAC system with laser energy drive to collect atmospheric oxygen in order to produce fuel for space fueling stations.
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Potential Partners Planetary Resources Deep Space Industries SpaceX Bigelow Aerospace Boeing

Potential Partners

Planetary Resources
Deep Space Industries
SpaceX
Bigelow Aerospace
Boeing

Company
EADS Astrium
MDA
Mitsubishi Corp.
Shimizu Corp.
TSNIIMASH (Central Scientific Research Institute of Machine Building): orbital space vehicle air collectors and frameless solar batteries
Institute for Space Research of the Academy of Sciences: Spacecraft mathematic models
United Institute а High Temperatures: Mathematic models for shock and impact processes
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Potential Partners Institute of Semiconductor Physics of Siberian Department of Russian

Potential Partners

Institute of Semiconductor Physics of Siberian Department of Russian

Academy of Sciences and Russian Space Agency: ОКА-Т technological module
Moscow State Technical University named after N.E. Bauman: EDTS cable electric engine
State Space Research and Production Center named after M. Khrunichev: MRKC-1 suborbital demonstrator
Design Engineering Department for Chemical Automation: YARD Thermal-chemical simulator /Nuclear thermal rocket /
State Scientific Center named after Keldysh: heating exchange hydrogen engine unit for solar heat rocket engine
Lin Industrial Company: suborbital mini launch rockets
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Team Ideal of the Project: Alexander Mayboroda Project Manager: Vladimir Megel

Team

Ideal of the Project: Alexander Mayboroda
Project Manager: Vladimir Megel
Leading Specialists:
D.K.

Dragun, V.M. Melnikov, O.P. Pchelyakov, V.I. Florov
Main participants and their skills: the team has ten specialists with necessary qualifications, knowledge and experience. Among them, there are specialists of TSNIIMASH, Vympel Design Engineering Department, Moscow State Technical University named after N.E. Bauman, Institute for Space Research of the Academy of Sciences, Institute of Semiconductor Physics of Siberian Department of Russian Academy of Sciences, Sputniks Company.
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Team

Team

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R&D First Stage Investment Stages of the working process: Conceptual Design

R&D First Stage Investment

Stages of the working process:
Conceptual Design Studies;
Computer

Simulation of the Processes;
Collector Demo Model Creation, its bed testing, follow-up revision;
Production of collector in micro-satellite version for orbital tests (dV=1400-2000 m/sec), follow-up revision;
Resources required: 40 million rubles (including 10 million rubles from a private investor and 30 million rubles from Scolkovo Fund)
First stage lasts for two years.
Keeping the US and EU patents and completion of new patents obtaining process require:
$ 11 000 in 2015;
$ 5 000 in 2016.
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Summary and Contacts The developed system ensures radical cost decrease for

Summary and Contacts

The developed system ensures radical cost decrease for space

cargoes delivery.
Cost efficiency provides extra profit in the sphere of raw material space cargoes delivery to orbital spacecraft.
We are looking for commercial partners and investors to continue the project.
AVANTA Consulting welcomes you to collaborate in commercialization of Orbitron Project.
Address: 150 Bolshaya Sadovaya Street, suite 909, Rostov-on-Don, 344000, Russia.
Ph.: +7 (863) 221 73 71; +7 (863) 263 32 94
Email: mayboro@gmail.com
URL: www.mayboroda.com
Thank you for your attention
Your questions are welcome
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Appendix

Appendix

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Appendix

Appendix

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Appendix

Appendix