Question please refer to 3D drawing

Слайд 2

2.问题点Question 2 The blue shape is the position of the glue

2.问题点Question 2

The blue shape is the position of the glue

point, it is recommended to add a 14X1mm diameter boss in the red area of the product as shown in the figure to facilitate product production. please confirm if it is okey?

please refer to 3D drawing

before modification

after modification

Слайд 3

3.问题点Question 3 The shape inside the red circle is easy to

3.问题点Question 3

The shape inside the red circle is easy to break

and difficult to eject. It is recommended to add R0.5mm at the bottom and add 5 pieces 3mm eject pin. The product is suggested to add thickness in the red area as shown, please confirm if it is okey?

please refer to 3D design

before modification

after modification

Слайд 4

4.问题点 Question 4 The product has the problem of welding trace

4.问题点 Question 4

The product has the problem of welding trace and

pin mark . Corresponding to the mold position, it needs to be dug out and re-welding.
Слайд 5

5.问题点Question 5 There is shrinkage at 4 places of the product.

5.问题点Question 5

There is shrinkage at 4 places of the product. It

is recommended that the diameter of the cylinder be changed from 8mm to 4.5mm to reduce shrinkage. if it is okey?

before modification

after modification

please refer to 3D drawing

Слайд 6

6.问题点Question 7 08.2-04, if the position of the cylinder is modified,

6.问题点Question 7

08.2-04, if the position of the cylinder is modified, and

the size of the circular hole corresponding to 08.2-05 must also be modified together, as shown in the figure. if it is okey?

before modification

after modification

please refer to 3D drawing

08.2-04

08.2-05

Solve the above 3-6 points: add eject pin, welding, modifying BOSS hole, the cost: 380USD, please refer to the quotation for details.

Слайд 7

7.问题点Question 7 There is a eject pin mark on the surface

7.问题点Question 7

There is a eject pin mark on the surface of

the product. It is recommended that the surface treatment of the product be changed from VDI24 to I90UM. It will improve traces of the line. if it is okey?

before modification

after modification

In order to solve the eject pin mark left by the previous mold welding, we will remake the matte surface, the cost: 530USD, please refer to the quotation for details. (Note: It may not be completely no trace, but it will improve. ) If it is okey?

Слайд 8

1.问题点 Question There are many places where the mold has been

1.问题点 Question

There are many places where the mold has been welded

by RJC before of another half mould. There will be marks on the surface of the product. Please know and confirm?
Слайд 9

2.问题点question 2 The template on the mold is very thin and

2.问题点question 2

The template on the mold is very thin and deformed

before, and the product is prone to burrs. We have replaced new template. Please know.
Слайд 10

3.问题点question There was no EGP on the mold before, and the

3.问题点question

There was no EGP on the mold before, and the mold

ejection was unbalanced. We have added 2 EGPs. Please know.
Слайд 11

4.问题点Question Due to difficulty in ejecting the product, it is recommended

4.问题点Question

Due to difficulty in ejecting the product, it is recommended to

add 2 air pins to the front and rear molds to assist the ejection of the product. (As shown in the red area)

the front mould

the rear mould

Слайд 12

We will try to increase the thickness on the side of

We will try to increase the thickness on the side of

the product to solve the problem of shadow lines caused by uneven product thickness. However, it cannot be guaranteed to be completely no line, because it cannot be increased too thick, and the outer side may cause shrinkage problems if it is too thick. This is a contradiction question.

this area is thick

this area is thin

there is line around of top

5.问题点 Question

To solve the above problems from 2-4 points: increase the air pins, replace the template, increase EGP, etc., mold repair cost: 380USD, please refer to the quotation for details.