Large polymer converting industrial complex

at the site of the "Kulibin“ Special Economic Zone (SEZ), aimed at import substitution, using the current competencies in the field a tool production.
Product:
Process tooling, including large-sized, for injection molding of plastics
Compression molds
Extrusion tooling
Project objectives :
Purchase of the necessary equipment.
Site preparation for equipment installation.
Equipment installation.
Prerequisites for successful project implementation :
Lack of production of large-sized tooling in Russia
Large volume of import of molds to Russia

of the largest regions of Russia, located in the central part of the East European Plain. It is part of the Volga Federal District, the administrative center of which is Nizhny Novgorod.

NIZHNY NOVGOROD
REGION

a population of over one million citizens within a radius of 1,000 km.
International transport corridors: MTK No. 9 and "North-South«
Access to five seas: Caspian, Black, Azov, Baltic, and White Sea

Center of the European part of Russia
Moscow - 400 km - Nizhny Novgorod

of electricity, gas and steam; air conditioning - 7.2%
Water supply; wastewater disposal, waste collection and disposal, activities to eliminate pollution - 1.9%
Mineral extraction - 0.1%

STRUCTURE OF THE INDUSTRY

VOLUME OF INDUSTRIAL PRODUCTION

The industrial production index off Nizhny Novgorod region is ahead of the national average.

104.3%

102.3%

The industrial production index off Russia.

qualified personnel

High scientific and technical potential

80 professional and 100 research organizations

2,200 patents (issued for the period 2015 - 2019)

4th place in Russia according to the index of scientific and technological development (RIA Rating, 2018)

7th place in Russia in terms of the number of implemented advanced production technologies (Federal State Statistics Service, 2019)

TOP-5 regions of Russia in terms of educational potential

11 universities
17 branches

93,000 students

1,900 graduate students

32 resource centers

regional program:
• Training of workers in accordance with international standards
• 13 thousand workers per year for the needs of industrial enterprises:

High scientific and technical potential

21,000 graduates annually

Manufacture of composite products
Manufacture of pharmaceutical products Manufacture of automotive components
Manufacture of rubber and plastic products Allocation of logistics and warehouse complexes

SEZ
S – 72,3 hectares
2-nd stage of development
S – 98.5 hectares
3-rd stage of development
S – 150 hectares
4-th stage of development
S – 180 hectares

the company has an in-house repair shop, warehouses and an extensive network of access roads.
The area of the enterprise is 75 hectares. The number of employees is more than 1,000 people.

The structure of the company includes 7 production departments:

Polyethylene film
Rigid PVC films
Injection molded products
Compression molded products
Extrusion products
Fiberglass products

injection molded products for various industries:

Automotive components
Polymer pallets, containers and boxes
Garbage containers
Elements of water collection and drainage systems
Consumer goods

base for the processing and manufacture of plastic products. All injection molding machines (IMMs) are fully robotic:
18 IMMs from 28 up to 580 tons
8 IMMs from 650 up to 3,200 tons

INJECTION MOLDING PRODUCTION FACILITY

In 2020, the equipment park was supplemented with IMMs with clamping forces of
1600 t
2100 t
3300 t

production for the development, manufacture and repair of the necessary process equipment.

The available equipment (EDM machines, milling machining centers and other CNC machines) allow us to repair compression and injection molds, extrusion equipment, fixtures, non-standard equipment and tools of varying degrees of complexity.

2019 in the amount of 4 bln rub

JSC DPO Plastik has experience of cooperation with some of the largest mold manufacturing companies.

The largest importers in 2019

allocation of a large-sized equipment.
Bridge crane with a lifting capacity of 50 tons;
All necessary communications;
Availability of galvanic and thermal department in the production facility.

for processing the parts and equipment assembly

Mechanical section

Tooling service area

Repair team