Introduction to ultrasonic testing

Содержание

Слайд 2

Krautkramer NDT Ultrasonic Systems socket matching- element damping- block crystal protecting

Krautkramer NDT Ultrasonic Systems

socket

matching- element

damping- block

crystal

protecting face (probe delay)

housing

workpiece

Sound pulse

Straight beam probe

Слайд 3

Krautkramer NDT Ultrasonic Systems crystal perspex wedge (probe delay) damping blocks

Krautkramer NDT Ultrasonic Systems

crystal

perspex wedge (probe delay)

damping blocks

socket

housing

workpiece

Sound pulse

Angle beam probe

Слайд 4

Krautkramer NDT Ultrasonic Systems near field far field acoustical axis (central

Krautkramer NDT Ultrasonic Systems

near field

far field

acoustical axis (central beam)

N = near

field length

γ = angle of divergence

3

Sound field

Слайд 5

Krautkramer NDT Ultrasonic Systems Flaw detection

Krautkramer NDT Ultrasonic Systems

Flaw detection

Слайд 6

Krautkramer NDT Ultrasonic Systems Flaw detection

Krautkramer NDT Ultrasonic Systems

Flaw detection

Слайд 7

Krautkramer NDT Ultrasonic Systems Flaw detection

Krautkramer NDT Ultrasonic Systems

Flaw detection

Слайд 8

Krautkramer NDT Ultrasonic Systems Bad flaw orientation

Krautkramer NDT Ultrasonic Systems

Bad flaw orientation

Слайд 9

Krautkramer NDT Ultrasonic Systems crack Improper flaw location

Krautkramer NDT Ultrasonic Systems

crack

Improper flaw location

Слайд 10

Krautkramer NDT Ultrasonic Systems 10 20 30 40 crack Angle reflection

Krautkramer NDT Ultrasonic Systems

10

20

30

40

crack

Angle reflection

Слайд 11

Krautkramer NDT Ultrasonic Systems Angle reflection

Krautkramer NDT Ultrasonic Systems

Angle reflection

Слайд 12

Krautkramer NDT Ultrasonic Systems 10 20 30 40 Vertical, near surface flaw

Krautkramer NDT Ultrasonic Systems

10

20

30

40

Vertical, near surface flaw

Слайд 13

Krautkramer NDT Ultrasonic Systems T R a 1 Tandem technique (top)

Krautkramer NDT Ultrasonic Systems

T

R

a

1

Tandem technique (top)

Слайд 14

Krautkramer NDT Ultrasonic Systems T R a 2 Tandem technique (middle)

Krautkramer NDT Ultrasonic Systems

T

R

a

2

Tandem technique (middle)

Слайд 15

Krautkramer NDT Ultrasonic Systems 10 15 5 10 15 5 T

Krautkramer NDT Ultrasonic Systems

10

15

5

10

15

5

T

R

a

3

Tandem technique (bottom)

Слайд 16

Krautkramer NDT Ultrasonic Systems 10 20 30 40 Improper flaw orientation

Krautkramer NDT Ultrasonic Systems

10

20

30

40

Improper flaw orientation

Слайд 17

Krautkramer NDT Ultrasonic Systems 10 20 30 40 Perfect flaw orientation

Krautkramer NDT Ultrasonic Systems

10

20

30

40

Perfect flaw orientation

Слайд 18

Krautkramer NDT Ultrasonic Systems sound beam flat defect 15 10 5

Krautkramer NDT Ultrasonic Systems

sound beam

flat defect

15

10

5

reflected sound waves

Flaw detectability with improper

flaw orientation
Слайд 19

Krautkramer NDT Ultrasonic Systems s Flaw distance

Krautkramer NDT Ultrasonic Systems

s

Flaw distance

Слайд 20

Krautkramer NDT Ultrasonic Systems start signal (pulse) finish signal (echo) transmitter

Krautkramer NDT Ultrasonic Systems

start signal
(pulse)

finish signal
(echo)

transmitter

transit time measurement

probe

work piece

sound transit path

Stop- watch

Principle of transit

time measurement
Слайд 21

Krautkramer NDT Ultrasonic Systems CRT / A-scan display

Krautkramer NDT Ultrasonic Systems

CRT / A-scan display

Слайд 22

Krautkramer NDT Ultrasonic Systems work piece probe sound wave starts at

Krautkramer NDT Ultrasonic Systems

work piece

probe

sound wave starts at crystal

light point

transmitter

transmission pulse

Priciple, transmission

pulse
Слайд 23

Krautkramer NDT Ultrasonic Systems work piece probe sound wave transmitter Priciple, sound wave in the workpiece

Krautkramer NDT Ultrasonic Systems

work piece

probe

sound wave

transmitter

Priciple, sound wave in the workpiece

Слайд 24

Krautkramer NDT Ultrasonic Systems work piece probe transmitter Priciple, sound pulse at the back wall

Krautkramer NDT Ultrasonic Systems

work piece

probe

transmitter

Priciple, sound pulse at the back wall

Слайд 25

Krautkramer NDT Ultrasonic Systems transmitter Priciple, sound pulse at the coupling surface

Krautkramer NDT Ultrasonic Systems

transmitter

Priciple, sound pulse at the coupling surface

Слайд 26

Krautkramer NDT Ultrasonic Systems transmitter Priciple, echo display and 2nd run

Krautkramer NDT Ultrasonic Systems

transmitter

Priciple, echo display and 2nd run

Слайд 27

Krautkramer NDT Ultrasonic Systems 2 4 6 8 10 protecting face

Krautkramer NDT Ultrasonic Systems

2

4

6

8

10

protecting face

crystal

probe

electrical zero (initial pulse)

mechanical zero (surface)

Probe delay

Слайд 28

Krautkramer NDT Ultrasonic Systems electical zero (initial pulse) mechanical zero (surface)

Krautkramer NDT Ultrasonic Systems

electical zero (initial pulse)

mechanical zero (surface)

sound wave

work piece

delay (wedge)

probe

Probe delay

Слайд 29

Krautkramer NDT Ultrasonic Systems Flaw location and echo display

Krautkramer NDT Ultrasonic Systems

Flaw location and echo display

Слайд 30

Krautkramer NDT Ultrasonic Systems work piece probe back wall echo flaw

Krautkramer NDT Ultrasonic Systems

work piece

probe

back wall echo

flaw

flaw echo

Flaw location and echo display

Слайд 31

Krautkramer NDT Ultrasonic Systems work piece probe back wall echo flaw

Krautkramer NDT Ultrasonic Systems

work piece

probe

back wall echo

flaw

flaw echo

Flaw location and echo display

Слайд 32

Krautkramer NDT Ultrasonic Systems flaw echo covered by initial pulse work

Krautkramer NDT Ultrasonic Systems

flaw echo covered by initial pulse

work piece

probe

back wall echo

flaw

Flaw location and echo

display
Слайд 33

Krautkramer NDT Ultrasonic Systems back wall echo: without with flaw work

Krautkramer NDT Ultrasonic Systems

back wall echo:

without

with flaw

work piece

probe

flaw

Flaw location and echo display

Слайд 34

Krautkramer NDT Ultrasonic Systems flaw echo sequence work piece probe flaw Flaw location and echo display

Krautkramer NDT Ultrasonic Systems

flaw echo sequence

work piece

probe

flaw

Flaw location and echo display

Слайд 35

Krautkramer NDT Ultrasonic Systems dead zone Dead zone

Krautkramer NDT Ultrasonic Systems

dead zone

Dead zone

Слайд 36

Krautkramer NDT Ultrasonic Systems direction of osscillation direction of propagation wave length Longitudinal wave

Krautkramer NDT Ultrasonic Systems

direction of osscillation

direction of propagation

wave length

Longitudinal wave

Слайд 37

Krautkramer NDT Ultrasonic Systems direction of osscillation direction of propagation wave length Transverse wave

Krautkramer NDT Ultrasonic Systems

direction of osscillation

direction of propagation

wave length

Transverse wave

Слайд 38

Krautkramer NDT Ultrasonic Systems Relection and refraction

Krautkramer NDT Ultrasonic Systems

Relection and refraction

Слайд 39

Krautkramer NDT Ultrasonic Systems 10 20 30 40 L T possible

Krautkramer NDT Ultrasonic Systems

10

20

30

40

L

T

possible flaw locations

Angle beam probe with both wave types

Слайд 40

Krautkramer NDT Ultrasonic Systems T L L T L perspex steel

Krautkramer NDT Ultrasonic Systems

T

L

L

T

L

perspex

steel

reflected wave

refracted waves

incident wave

α = α1 = 27.5°
βT = 33.3°
βL =

90°

Longitudinal surface wave

Слайд 41

Krautkramer NDT Ultrasonic Systems T L T perspex steel reflected wave

Krautkramer NDT Ultrasonic Systems

T

L

T

perspex

steel

reflected wave

refracted transverse wave

incident wave

α = 36.4°
βT = 45°

45° transverse wave

in steel
Слайд 42

Krautkramer NDT Ultrasonic Systems Transverse surface wave

Krautkramer NDT Ultrasonic Systems

Transverse surface wave

Слайд 43

Krautkramer NDT Ultrasonic Systems Total reflection

Krautkramer NDT Ultrasonic Systems

Total reflection

Слайд 44

Krautkramer NDT Ultrasonic Systems 27,5° 57° 33,3° 90° perspex steel L T Ranges for incident waves

Krautkramer NDT Ultrasonic Systems

27,5°

57°

33,3°

90°

perspex

steel

L

T

Ranges for incident waves

Слайд 45

Krautkramer NDT Ultrasonic Systems 10 20 Near surface detectability with angle beam pobes

Krautkramer NDT Ultrasonic Systems

10

20

Near surface detectability with angle beam pobes

Слайд 46

Krautkramer NDT Ultrasonic Systems receiver socket transmitter socket damping blocks crystal

Krautkramer NDT Ultrasonic Systems

receiver socket

transmitter socket

damping blocks

crystal

delay

acoustical barrier

TR-probe / dual crystal probe

Слайд 47

Krautkramer NDT Ultrasonic Systems Probe delay with TR-probes

Krautkramer NDT Ultrasonic Systems

Probe delay with TR-probes

Слайд 48

Krautkramer NDT Ultrasonic Systems IP BE flaw cross talk echo flaw

Krautkramer NDT Ultrasonic Systems

IP

BE

flaw

cross talk echo

flaw echo

TR-probe

Cross talk at high gain

Слайд 49

Krautkramer NDT Ultrasonic Systems 0 100 mm 50 steel, L div. Range calibration

Krautkramer NDT Ultrasonic Systems

0

100

mm

50

steel, L

div.

Range calibration

Слайд 50

Krautkramer NDT Ultrasonic Systems 5 10 15 70° 45° 100 mm

Krautkramer NDT Ultrasonic Systems

5

10

15

70°

45°

100 mm

60°

Calibration block 1 with angle beam probes

Слайд 51

Krautkramer NDT Ultrasonic Systems 100 mm 1st echo from circular section

Krautkramer NDT Ultrasonic Systems

100 mm

1st echo from circular section

Слайд 52

Krautkramer NDT Ultrasonic Systems 100 mm 200 mm 300 mm Echo sequence from 100 mm radius

Krautkramer NDT Ultrasonic Systems

100 mm

200 mm

300 mm

Echo sequence from 100 mm

radius
Слайд 53

Krautkramer NDT Ultrasonic Systems this wave will be absorbed ! 25

Krautkramer NDT Ultrasonic Systems

this wave will be absorbed !

25 mm radius

of calibration block 2
Слайд 54

Krautkramer NDT Ultrasonic Systems 50 mm radius of calibration block 2

Krautkramer NDT Ultrasonic Systems

50 mm radius of calibration block 2

Слайд 55

Krautkramer NDT Ultrasonic Systems 0 100 mm steel 100 mm range calibration on K2

Krautkramer NDT Ultrasonic Systems

0

100 mm steel

100 mm range calibration on K2

Слайд 56

Krautkramer NDT Ultrasonic Systems 5 10 15 work piece reflector s

Krautkramer NDT Ultrasonic Systems

5

10

15

work piece

reflector

s

s = k•R

s = sound path
k =

scale factor
R = screen reading

Flaw loaction

Слайд 57

Krautkramer NDT Ultrasonic Systems flaw location a s d Sound entry

Krautkramer NDT Ultrasonic Systems

flaw location

a

s

d

Sound entry point

projection point

a = s•sin ß d =

s•cos ß

ß

ß

ß = probe angle
s = sound path
a = surface distance
d = depth

"flaw triangle"

Flaw location with angle beam probes

Слайд 58

Krautkramer NDT Ultrasonic Systems 5 10 15 work piece reflector a

Krautkramer NDT Ultrasonic Systems

5

10

15

work piece

reflector

a

a'

s

d

x

index point - front edge of probe

a =

surface distance
a' = reduced surface distance
x = x-value = distance:

Flaw location with angle beam probes

Слайд 59

Krautkramer NDT Ultrasonic Systems 5 10 15 apparent flaw location a

Krautkramer NDT Ultrasonic Systems

5

10

15

apparent flaw location

a

s

d

= apparent depth

T

Flaw location with

an angle beam probe on a plate
Слайд 60

Krautkramer NDT Ultrasonic Systems 5 10 15 apparent flaw location real

Krautkramer NDT Ultrasonic Systems

5

10

15

apparent flaw location

real flaw location

a

s

d

d'

d' = apparent depth
d

= real depth
T = work piece thickness

T

a = s • sinβ
d‘ = s • cosβ
d = 2T - d

Flaw location with an angle beam probe on a plate

Слайд 61

Krautkramer NDT Ultrasonic Systems Large defects parallel to the scanning surface

Krautkramer NDT Ultrasonic Systems

Large defects parallel to the scanning surface

Слайд 62

Krautkramer NDT Ultrasonic Systems Scanning the edge of the defect Flaw

Krautkramer NDT Ultrasonic Systems

Scanning the edge of the defect

Flaw echo drops

to 50% of its maximum value
Слайд 63

Krautkramer NDT Ultrasonic Systems "half value" positions delamination probe position with

Krautkramer NDT Ultrasonic Systems

"half value" positions

delamination

probe position with echo amplitude reduced to 50

%

Determination of the defect area

Слайд 64

Krautkramer NDT Ultrasonic Systems 0 2 4 6 8 10 Flaw sizes and echo amplitudes

Krautkramer NDT Ultrasonic Systems

0

2

4

6

8

10

Flaw sizes and echo amplitudes

Слайд 65

Krautkramer NDT Ultrasonic Systems IP BE R IP BE R IP

Krautkramer NDT Ultrasonic Systems

IP

BE

R

IP

BE

R

IP

BE

R

Flaw distances and echo amplitudes

Слайд 66

Krautkramer NDT Ultrasonic Systems B 4 S 6 mm 4 mm

Krautkramer NDT Ultrasonic Systems

B 4 S

6 mm

4 mm

3 mm

BE

F

Distance amplitude curves

on the CRT screen
Слайд 67

Krautkramer NDT Ultrasonic Systems IP BE F F instrument gain: G

Krautkramer NDT Ultrasonic Systems

IP

BE

F

F

instrument gain: G = 34 dB

80 %

Defect evaluation

by comparison - 1
Слайд 68

Krautkramer NDT Ultrasonic Systems instrument gain: 34 dB Defect evaluation by comparison - 2

Krautkramer NDT Ultrasonic Systems

instrument gain: 34 dB

Defect evaluation by comparison -

2
Слайд 69

Krautkramer NDT Ultrasonic Systems IP BE RE + 8 dB instrument

Krautkramer NDT Ultrasonic Systems

IP

BE

RE

+ 8 dB

instrument gain: 42 dB

Defect evaluation by

comparison - 3
Слайд 70

Krautkramer NDT Ultrasonic Systems 10 20 30 40 10 20 30

Krautkramer NDT Ultrasonic Systems

10

20

30

40

10

20

30

40

10

20

30

40

10

20

30

40

1

1

2

2

3

3

4

4

Echo

Position

Distance amplitude curve (DAC)

Слайд 71

Krautkramer NDT Ultrasonic Systems time corrected gain DAC DAC and TCG

Krautkramer NDT Ultrasonic Systems

time corrected gain

DAC

DAC and TCG