Low Level Basic Training Revised

Содержание

Слайд 2

Elements covered HEALTH & SAFETY Training explained Why we need training

Elements covered

HEALTH & SAFETY
Training explained
Why we need training
HASAWA 1974
PUWER 1998
LOLER 1998
MHSWR

1999
Accidents and associated risks
Personal risk assessment
Personal protective equipment
Alcohol and drugs

EQUIPMENT INTRODUCTION
Understanding the hydraulics
Rated capacity and load centres
Stability triangle
Instability
General driving rules
Driving on inclines
Pallet types and pallet load assessment
Battery care and charging
Pre use checks
EQUIPMENT SPECIFIC
LLOP
EPT
Stacker truck

Слайд 3

Health & Safety

Health & Safety

Слайд 4

Training explained Valid MHE Medical Basic Training Refreshed every 3 years

Training explained

Valid MHE Medical
Basic Training
Refreshed every 3 years
Site Training
Refreshed every

year
Probationary period
2 months
Assessment
Theory & Practical
Authorisation
Employer - Dept./EHS Manager & Site Director
Слайд 5

Why we need training 1. Safe Practice Encourage good practice, develop

Why we need training

1. Safe Practice
Encourage good practice, develop safe procedures

and to provide you with a good working knowledge of the equipment you use
To ensure L’Oreal provides a safe working environment
2. Legal Requirements
To comply with all laws concerning health and safety and the use of equipment
Слайд 6

The act is far ranging and covers: Employers Employees The self

The act is far ranging and covers:
Employers
Employees
The self employed
The general public

Health

& Safety at Work Act 1974
Слайд 7

Health & Safety at Work Act 1974 EMPLOYERS responsibilities (section 2)

Health & Safety at Work Act 1974

EMPLOYERS responsibilities (section 2)
2(a)

Provide and maintain plant and systems of work that are safe and without risks to health
2(b) Ensure safety and the absence of risks to health in the use, handling, storage and transport of articles and substances
2(c) Provide adequate information, instruction, training and supervision as is necessary to ensure the health and safety of employees
2(d) Provide and maintain a safe place of work with safe access and egress
2(e) Provide and maintain a working environment that is safe and without risks to health and has adequate facilities and arrangements for welfare at work
“SO FAR AS IS REASONABLY PRACTICABLE”
Слайд 8

Health & Safety at Work Act 1974 EMPLOYEES Responsibilities Section 7(a)

Health & Safety at Work Act 1974

EMPLOYEES Responsibilities
Section 7(a)
Duty

to take reasonable care of yourself and other people who may be affected by your acts or omissions.
Section 7(b)
Duty to co-operate with your employer and other people in all matters of health and safety
Section 8
Duty not to interfere with or misuse anything provided in the interests of health, safety and welfare

Remember!
A breach of any of these could cause you to be charged under the act

Слайд 9

Provision and Use of Work Equipment Regulations 1998 These regulations apply

Provision and Use of Work Equipment Regulations 1998

These regulations apply to

the provision and use of ALL work equipment (PUWER)
Manually operated pallet trucks
Forklift trucks
Access platforms
All operators must receive training in the safe use of work equipment
All supervisors of work equipment must receive training in its safe operation
Слайд 10

Lifting Operations and Lifting Equipment Regulations 1998 All lifting equipment should

Lifting Operations and Lifting Equipment Regulations 1998

All lifting equipment should be:
Well

designed and constructed
Free from defects
Properly maintained
Regularly inspected at least every 6 or 12 months depending on its use

Remember!
No lifting equipment should be used unless it complies with the above

Слайд 11

Management of Health & Safety at Work Regulations 1999 Risk assessment

Management of Health & Safety at Work Regulations 1999

Risk assessment
L’Oreal

carries out a risk assessment for tasks
SHAP (Safety) EHAP (Environment)
From the risk assessment a safe system of work is developed
The safe system of work must be followed by employees
Employees duties
You must inform L’Oreal if you notice anything which could present a risk to health and safety
Слайд 12

Accidents and associated risks Accidents don’t just happen They are caused

Accidents and associated risks

Accidents don’t just happen
They are caused by, among

other things:
Operator error
Ground and workplace conditions
Pedestrians
Mechanical state of equipment
Weather
Complacency
Слайд 13

The cost of accidents The COST of accidents: Personal injury Social

The cost of accidents

The COST of accidents:
Personal injury
Social and emotional costs
Legal

costs
Repair and replacement costs
Financial costs
Слайд 14

Personal risk assessment What is the task? Make sure you know

Personal risk assessment

What is the task?
Make sure you know exactly what

the task involves before you start
Do I understand how to do the task correctly?
Have I been trained?
Am I competent?
Is it a routine task or a one off that I am not sure how to tackle?
Do I have the right tools and equipment?
Is the tools & equipment in good condition?
Слайд 15

Personal risk assessment Do I know who or what could be

Personal risk assessment

Do I know who or what could be harmed?
Am

I aware of the hazards?
Am I aware of other people in the area?
Are controls in place?
Guards
Procedures
Personal Protective Equipment

Remember!
If in doubt – stop and ask your supervisor

Слайд 16

Personal protective equipment PPE Types Gloves, goggles, aprons, safety footwear PPE

Personal protective equipment

PPE Types
Gloves, goggles, aprons, safety footwear
PPE Requirements
Check what PPE

is required for the task
Wearing PPE
You MUST wear any PPE provided to you
Maintaining, inspecting and replacing PPE
Inspect before use and report/replace if required
Слайд 17

Alcohol and drugs The law considers a fork lift truck to

Alcohol and drugs

The law considers a fork lift truck to be

a motor vehicle
This means that an operator who is found to be operating a truck whilst under the influence of alcohol or drugs can be prosecuted
Employees must not be under the influence of or suffering the effects of alcohol or drugs at any time during the working day
Слайд 18

Equipment Introduction

Equipment Introduction

Слайд 19

Understanding the hydraulics The simple definition of hydraulics is: “The power

Understanding the hydraulics

The simple definition of hydraulics is:
“The power of liquid,

under pressure, passed through pipes”
Lifting
Hydraulic pump controlled
Lowering
Hydraulic release valve controlled (mainly)
Слайд 20

Rated capacity plate Rated Capacity Load Centre Distance Year of Manufacture

Rated capacity plate

Rated Capacity

Load Centre Distance

Year of Manufacture

Mass of Truck Without

Battery

Type of Truck

System Voltage

Nominal Power

Battery Mass Min/Max

Remember!
It is an offence to exceed the trucks rated capacity

Слайд 21

Load centre plate The load centre is the distance from the

Load centre plate

The load centre is the distance from the vertical

face of the forks to the centre of the load or the centre of gravity of the load
An increase in the load centre distance will decrease the truck’s lifting capacity – using the formula:
Load Centre x Rated Capacity = New Rated Capacity
New Load Centre
A load of 2000kg if the load centre was 500mm from the forks
A load of 1670kg if the load centre was 600mm from the forks
A load of 1430kg if the load centre was 700mm from the forks
Слайд 22

Stability Triangle

Stability Triangle

Слайд 23

Stability triangle Stability triangle Truck centre of gravity Combined centre of gravity Load centre of gravity

Stability triangle

Stability triangle

Truck centre of gravity

Combined centre of gravity

Load centre of

gravity
Слайд 24

Lengthwise instability Overloading Causing the truck to tip forward Harsh braking

Lengthwise instability

Overloading
Causing the truck to tip forward
Harsh braking
Centre of gravity moving

quickly forward
Harsh acceleration
Centre of gravity moving quickly backward
Undercutting
Not inserting the forks right up to the heels increasing the load centre
Ground conditions
Uneven surfaces & pot holes
Слайд 25

Sideways instability Ground conditions If one wheel drops into a pothole

Sideways instability

Ground conditions
If one wheel drops into a pothole
Turning at speed
Even

if load carried correctly
Carrying load off centre
Most of the weight on one fork
Travelling across an incline
Never travel across a slope
Слайд 26

General Safe Driving Rules

General Safe Driving Rules

Слайд 27

General safe driving rules Park properly: With key removed or logged

General safe driving rules

Park properly:
With key removed or logged out
Forks lowered

to the ground
Not causing an obstruction or hazard
Away from blind spots, doors, loading bays, emergency exits, fire fighting equipment etc.
Tiller control handle is upright, and the wheels are in a central position.
Not on a slope
Слайд 28

General safe driving rules Obey all signs and travel direction restrictions

General safe driving rules

Obey all signs and travel direction restrictions
Make smooth

use of controls
Always lift using both fork arms
No horseplay
Do not push or drag loads along the ground
Слайд 29

General safe driving rules Be aware of pedestrians at all times

General safe driving rules

Be aware of pedestrians at all times
Always park

safely
Only handle safe loads
Only handle safe pallets and stillages
Be extra careful if forks are longer than load
Слайд 30

General safe driving rules Always look in the direction of travel

General safe driving rules

Always look in the direction of travel
When turning

in reverse, your body should face the corner
Make truck safe before repositioning a load
If debris is encountered on the floor – stop, park safely and remove it
Do not let anyone stand or ride on the forks
Слайд 31

General safe driving rules A moving truck is at its most

General safe driving rules

A moving truck is at its most stable

when driven:
In a straight line
At a sensible speed
On even ground
With the load being carried as low as practically possible
The pallet in contact with the fork heels

Remember!
Always travel in this way

Слайд 32

General safe driving rules Concentrate – no eating, drinking, smoking, using

General safe driving rules

Concentrate – no eating, drinking, smoking, using a

mobile phone etc
No passengers
Good observation at all times
Keep control
Always travel at a speed suited to the load and the general conditions

Remember!
Always use your common sense in any situation. If in doubt, stop and ask your supervisor

Слайд 33

General safe driving rules When approaching a blind corner: Slow down

General safe driving rules

When approaching a blind corner:
Slow down and manoeuvre

slowly
Be prepared to stop
Be aware of the potential hazards of pedestrians and other trucks
Give several short sharp blasts on the horn to warn of your presence
Слайд 34

Driving on inclines Drive slowly Do not turn, even with an

Driving on inclines

Drive slowly
Do not turn, even with an unladen truck
Always

drive directly up or down
Ideally, when driving on an incline with a laden truck, the forks should face uphill
Ideally, when driving on an incline with an unladen truck the forks should face downhill

Remember!
Always think before approaching an incline

Слайд 35

Ergonomics All MHE are Ergonomically designed for safety & comfort You

Ergonomics

All MHE are Ergonomically designed for safety & comfort
You must ensure

all your limbs are within the confines of the truck whilst operating
Maintain a comfortable posture but one that doesn’t impede with any safety features
Adjustable steering columns can be manipulated for your preferred position
Monitors attached to MHE should not obscure visibility, if they do – report it to your line manager immediately
Слайд 36

Pallet Types & Load Assessment

Pallet Types & Load Assessment

Слайд 37

Four-way entry non reversible Pallet types Four-way entry reversible Two-way entry

Four-way entry non reversible

Pallet types

Four-way entry reversible

Two-way entry reversible

Four-way entry

cruciform (shown upside down)

(800 x 1200 version is known as a ‘Euro Pallet)

Слайд 38

Pallet types Normally metal so take extra care when handling as

Pallet types

Normally metal so take extra care when handling as metal

forks against metal pallet forms a slippery surface (Can also be called a stillage)
Слайд 39

Pallet and load assessment Make sure the weight falls within the

Pallet and load assessment

Make sure the weight falls within the rated

capacity of the truck
A label ‘load net weight’ refers to the weight of the load alone
A label ‘load gross weight’ refers to the combined weight of the load, packaging and pallet
Слайд 40

Pallet and load assessment Load Centre: Ensure the load centre and

Pallet and load assessment

Load Centre:
Ensure the load centre and weight of

the load fall within the rated capacity of the truck
Condition of Pallet:
Check the pallet is in good condition and is not liable to break and shed the load on lifting
Condition of the Load:
Make sure load is secure and not likely to slip
Ensure the weight is evenly distributed on the pallet so both forks take an even weight
Слайд 41

Pallet and load assessment Size of the Load: Ensure the load

Pallet and load assessment

Size of the Load:
Ensure the load is not

too large to travel the route and that it will fit in its intended location
Forks:
Check the forks do not protrude beyond the pallet
Слайд 42

Battery Care & Charging

Battery Care & Charging

Слайд 43

Battery care and charging Batteries are the most expensive single item

Battery care and charging

Batteries are the most expensive single item on

truck and often the most neglected
The main dangers when charging batteries are:
Electricity (shocks)
Sulphuric acid (burns)
Hydrogen and oxygen (explosive)
Слайд 44

Battery care and charging Electricity Always use the correct charger for

Battery care and charging

Electricity
Always use the correct charger for the type

of truck you are operating
Report any faults with charging equipment immediately
Слайд 45

Battery care and charging Sulphuric acid (burns) Wear appropriate safety equipment,

Battery care and charging

Sulphuric acid (burns)
Wear appropriate safety equipment, e.g. rubber

gloves, goggles, rubber apron
If acid comes into contact with your skin, wash off with plenty of water
If acid comes into contact with clothes, wash off and change the item of clothing
If acid comes into contact with eyes, wash with plenty of clean water (eye wash) and seek medical attention.
Do not overfill batteries and clean up any spills immediately

Remember!
Concentrate on what you are doing!

Слайд 46

Battery care and charging Hydrogen and Oxygen Do not smoke whilst

Battery care and charging

Hydrogen and Oxygen
Do not smoke whilst handling

or charging the battery
Expose the battery whilst charging to let the gases escape
Remove metal jewellery and use insulated tools
Top up with distilled/de-ionised water
Слайд 47

Pre Use Checks

Pre Use Checks

Слайд 48

Pre use checks Pre-use checks must be carried out each day,

Pre use checks
Pre-use checks must be carried out each day, or

at the start of each shift
The aim of these checks is to pick up faults due to day to day wear and tear and any malfunction of safety related equipment
If defects are found the operator will need to report them to allow appropriate action to be taken
Слайд 49

Pre use checks Forks Check for cracks, fractures, excessive wear, deformity

Pre use checks

Forks
Check for cracks, fractures, excessive wear, deformity and ensure

they are equally spaced and locking pins engaged
Hydraulics & Hydraulic controls
Ensure smooth operation of all controls to their full extent.
Wheels and tyres
Check for damage and fixing bolt tightness
External truck condition
Check overall condition, particularly the condition of the protective covers for batteries. Check for leaks of water, hydraulic fluid or battery acid
Operating platform
Audible warnings
Слайд 50

Pre use checks Drive and braking Move the truck backwards and

Pre use checks

Drive and braking
Move the truck backwards and forwards and

test both the service brakes and the parking brake
Steering
Check the steering operation in both directions whilst stationary and on the move.
Emergency stop/repel
Fluid levels
Fault reporting procedure
Isolate
Tag
Report
Слайд 51

Pre use checks Example of Pre Use Check Sheet

Pre use checks

Example of Pre Use Check Sheet

Слайд 52

Use of the manufacturers operating manual The manufacturers operating manual provides

Use of the manufacturers operating manual

The manufacturers operating manual provides important

information on the safe and efficient operation of the machine
Always be familiar with it’s contents and refer to the instructions whenever necessary
Слайд 53

Any Questions?

Any Questions?

Слайд 54

Equipment Specific LLOP EPT STACKER

Equipment Specific

LLOP

EPT

STACKER

Слайд 55

Low Level Order Picker (LLOP)

Low Level Order Picker (LLOP)

Слайд 56

Main Components: LLOP

Main Components: LLOP

Слайд 57

Main components of the truck Low Level Order Picker

Main components of the truck

Low Level Order Picker

Слайд 58

Main components of the truck Battery Compartment

Main components of the truck

Battery Compartment

Слайд 59

Main components of the truck Forks Carry the load, which should

Main components of the truck

Forks

Carry the load, which should always be

‘heeled’ for safe lifting and travel
Слайд 60

Main components of the truck Front support rollers Support the front

Main components of the truck

Front support rollers

Support the front of the

forks, always ensure when picking up a pallet that
a) the pallet type is suitable and
b) the rollers are not sat on a bearer board
Слайд 61

Main components of the truck Drive Wheel Driven by the batteries

Main components of the truck

Drive Wheel

Driven by the batteries to provide

movement of the truck
Слайд 62

Main components of the truck Tiller arm and tiller controls Controls

Main components of the truck

Tiller arm and tiller controls

Controls steering left

to right
Houses butterfly switch controlling – Direction and speed. Lift and lower, Emergency stop/repel pad. Horn
Слайд 63

Main components of the truck Ride on platform Operator position with ‘deadman’ footpad

Main components of the truck

Ride on platform

Operator position with ‘deadman’ footpad

Слайд 64

Main components of the truck Load Guard

Main components of the truck

Load Guard

Слайд 65

LLOP Safe Driving Rules

LLOP Safe Driving Rules

Слайд 66

General safe driving rules Stay in control: You must have two

General safe driving rules

Stay in control:
You must have two hands on

the controls whenever possible – the only exception is when reversing
Keep at least one hand on the steering controls at all times whilst the truck is moving
Before moving off you should do an all-round check
Always travel at a speed suited to the load and conditions
Avoid making sharp turns or sudden stops
Слайд 67

General safe driving rules Stay in control: Always face the direction

General safe driving rules

Stay in control:
Always face the direction you are

travelling.
Drive forwards where possible.
Keep limbs within the confines of the Truck.
Ensure the unsecured load is below the top of the Guard.
Leave a minimum of 3 truck lengths when following a truck down an aisle.
Observe all Site specific distance rules.
Слайд 68

General safe driving rules Mount / Dismount & Parking: Ensure equipment

General safe driving rules

Mount / Dismount & Parking:
Ensure equipment has come

to a complete stop before dismounting.
Keep your body away from controls e.g nudge buttons or directional controls.
Use hand hold at all times.
Do not use steering column for support.
Ensure forks are lowered to the ground.
Park where it will not cause obstruction or hazard.
Слайд 69

Electric Pedestrian Truck (EPT)

Electric Pedestrian Truck (EPT)

Слайд 70

Main Components: EPT

Main Components: EPT

Слайд 71

Main components of the truck Pedestrian pallet truck

Main components of the truck

Pedestrian pallet truck

Слайд 72

Main components of the truck Battery Compartment

Main components of the truck

Battery Compartment

Слайд 73

Main components of the truck Forks Carry the load, which should

Main components of the truck

Forks

Carry the load, which should always be

‘heeled’ for safe lifting and travel
Слайд 74

Main components of the truck Front support rollers Support the front

Main components of the truck

Front support rollers

Support the front of the

forks, always ensure when picking up a pallet that
a) the pallet type is suitable and
b) the rollers are not sat on a bearer board
Слайд 75

Main components of the truck Drive Wheel Driven by the batteries

Main components of the truck

Drive Wheel

Driven by the batteries to provide

movement of the truck
Слайд 76

Main components of the truck Tiller arm and Tiller controls Controls

Main components of the truck

Tiller arm and Tiller controls

Controls steering and

applies brakes by lifting or lowering the arm
Houses butterfly switch controlling – Direction and speed. Lift and lower, Emergency stop/repel pad. Horn
Слайд 77

Main components of the truck Ride on platform Operator position with ‘dead man’ footpad

Main components of the truck

Ride on platform

Operator position with ‘dead man’

footpad
Слайд 78

General safe driving rules Stay in control: Keep both hands on

General safe driving rules

Stay in control:
Keep both hands on the steering

controls at all times whilst the truck is moving
Always travel at a speed suited to the load and conditions
Avoid making sharp turns or sudden stops
Leave a minimum of 3 truck lengths when following a truck down an aisle
Слайд 79

General safe driving rules Stay in control: Always face the direction

General safe driving rules

Stay in control:
Always face the direction you are

travelling. You may need to swap sides to aid vision in the turns.
Keep limbs within the confines of the Truck.
Drive in reverse where possible.
Observe all Site specific distance rules.
Слайд 80

General safe driving rules Stay in control: Trafford Park Only specially

General safe driving rules

Stay in control: Trafford Park
Only specially adapted Red

Pyroban EPT’s are allowed to be used in the ASU.
Any stacked loads must be wrapped before transporting through the tunnel.
Слайд 81

General safe driving rules Mount & Dismount: Ensure equipment has come

General safe driving rules

Mount & Dismount:
Ensure equipment has come to a

complete stop before dismounting.
Check for obstructions – do not twist body.
Do not use steering column for support.
Ensure forks are lowered to the ground.
Park where it will not cause obstruction or hazard
Слайд 82

Vehicle loading and unloading Precautions to be taken whilst loading/unloading over

Vehicle loading and unloading

Precautions to be taken whilst loading/unloading over dock

leveller…
Bend knees to absorb potential impacts
Sound your horn when exiting the trailer for pedestrians awareness
Слайд 83

Vehicle loading and unloading (general rules) As a lift truck driver

Vehicle loading and unloading (general rules)

As a lift truck driver you

should liaise with the vehicle driver when loading and unloading their vehicle
Basic rules apply:
Vehicle safely parked, with engine off and key removed
Wheels chocked and driver aware
Suitable access to vehicle
Vehicle bed in good condition
Слайд 84

Pedestrian Stacker Truck

Pedestrian Stacker Truck

Слайд 85

Main Components: Stacker Truck

Main Components: Stacker Truck

Слайд 86

Main components of the truck Pedestrian stacker truck

Main components of the truck

Pedestrian stacker truck

Слайд 87

Main components of the truck Battery Compartment

Main components of the truck

Battery Compartment

Слайд 88

Main components of the truck Forks Carry the load, which should

Main components of the truck

Forks

Carry the load, which should always be

‘heeled’ for safe lifting and travel
Слайд 89

Main components of the truck Carriage Plate

Main components of the truck

Carriage Plate

Слайд 90

Main components of the truck Mast/s

Main components of the truck

Mast/s

Слайд 91

Main components of the truck Load chain/s

Main components of the truck

Load chain/s

Слайд 92

Main components of the truck Hoist cylinder rams

Main components of the truck

Hoist cylinder rams

Слайд 93

Main components of the truck Tilt cylinder rams

Main components of the truck

Tilt cylinder rams

Слайд 94

Main components of the truck Drive & steering wheel

Main components of the truck

Drive & steering wheel

Слайд 95

Main components of the truck Load bearing wheels

Main components of the truck

Load bearing wheels

Слайд 96

Main components of the truck Tiller arm & controls

Main components of the truck

Tiller arm & controls

Слайд 97

Main components of the truck Ride on platform

Main components of the truck

Ride on platform

Слайд 98

General safe driving rules Stay in control: Keep both hands on

General safe driving rules

Stay in control:
Keep both hands on the steering

controls at all times whilst the truck is moving
Always travel at a speed suited to the load and conditions
Avoid making sharp turns or sudden stops
Ensure there is no manoeuvring of the truck while the forks are elevated
Always apply the brake when operating the hydraulics
Слайд 99

General safe driving rules Stay in control: Always face the direction

General safe driving rules

Stay in control:
Always face the direction you are

travelling. You may need to swap sides to aid vision in the turns.
Keep limbs within the confines of the Truck.
Drive in reverse where possible.
Leave a minimum of 3 truck lengths when following a truck down an aisle
Observe all Site specific distance rules.
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